DPhil · Stage 1 of 6 · Jun 2023 – Sept 2024

Thermal Architecture & Heat Exchanger Sizing for a Liquid Hydrogen Jet Engine

The opening stage of the DPhil: defining what a liquid hydrogen combustion jet engine's thermal management system would actually look like, then sizing the heat exchangers it requires against a full flight envelope.

The Question

What would the thermal management architecture of a liquid hydrogen combustion jet engine actually look like — how many heat exchangers would it need, where would they be installed, and what fluids would be transferring heat between them?

Why It Matters

Liquid hydrogen propulsion is one of the leading pathways to net-zero aviation, but burning hydrogen changes the engine's entire thermal balance: the fuel arrives cryogenic, needs substantial heat input before combustion, and the engine's conventional oil-cooling duties still have to be met. None of this can be designed in isolation — before any single heat exchanger can be sized, the overall thermal architecture has to be established: which streams need heating or cooling, in what order, and using which working fluids. Getting this wrong at the architecture stage means resizing everything downstream.

What I Did
  • Defined candidate thermal management architectures for a liquid hydrogen combustion jet engine — identifying how many heat exchangers were needed, their installation locations within the engine, and the fluid streams (fuel, oil, air/exhaust gas) exchanging heat at each one
  • Conceptualised the geometry of each heat exchanger in the architecture
  • Developed low-order sizing models, built from established heat transfer and pressure-loss correlations, to estimate each heat exchanger's mass and pressure drop
  • Derived the required thermal duties for each heat exchanger from a liquid hydrogen jet engine thermodynamic cycle model, evaluated across the flight envelope (maximum take-off, cruise, descent, and other key operating points)
Cutaway CAD render of the conventional finned surface heat exchanger installed in the exhaust cone of a jet engine
Heat Exchanger 2 (nitrogen recuperator): the conventional finned surface geometry, installed in the exhaust cone.

Geometry Withheld — Patent Application Planned

The nitrogen recuperator's novel geometry is not shown publicly while a patent application is in preparation (not yet filed). This figure will be added once the application has been submitted.

Key Result
Liquid hydrogen jet engine thermal management system architecture, showing the core flow through compressor, combustor, turbine, and NGV, a nitrogen loop carrying heat from Heat Exchanger 1 (hydrogen-nitrogen PCHE) to Heat Exchanger 2 (nitrogen recuperator) in the core flow, and liquid hydrogen supplied from the LH2 tank
The sized thermal management architecture: an intermediate nitrogen loop carries heat from the cryogenic liquid hydrogen (via Heat Exchanger 1, a hydrogen-nitrogen PCHE) into the engine core flow (via Heat Exchanger 2, a nitrogen recuperator) — the recuperator was selected for the deep-dive in Stages 2–5.

A sized, first-principles thermal management architecture for a liquid hydrogen jet engine, with heat exchanger mass and pressure drop estimated across the full flight envelope — providing the sizing baseline that every later stage of the DPhil builds on.

Impact / What's Next

Identifying the heat exchanger recovering heat into the cryogenic hydrogen fuel stream as the most novel and highest-value component in the architecture set the direction for the rest of the DPhil: the remaining stages take this one heat exchanger from a sized concept through to experimental validation and design optimisation.

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